500 SERIES – ELECTRIC SOLUTION FOR TRANSIT MIXER GEARBOXES
Electric transit mixer gearbox: 500 Series | FP Trasmissioni
Introduction to the 500E Series electric transit mixer gearbox
The 500E Series electric transit mixer gearbox represents the sustainable evolution in the world of concrete transport. Developed to respond to increasing restrictions on polluting and acoustic emissions in urban centers, this system replaces traditional hydraulic drives with a powerful and efficient integrated electric motor. Choosing a 500E Series electric transit mixer gearbox means adopting a successful technology that projects company fleets into the future of “green” construction.
This solution does not merely reduce environmental impact, but drastically improves the overall efficiency of the vehicle. Thanks to the elimination of pressure drops typical of hydraulic circuits, the energy provided by the batteries is transformed into drum rotation with unprecedented precision and energy yield.
Valuable technical features of the electric solution
The value of this version lies in the perfect integration between the proven Bonfiglioli planetary gearbox and an AC electric motor designed for heavy-duty applications. The 500E Series electric transit mixer gearbox maintains the mechanical robustness of the hydraulic version, while adding the advantages of electronic control.
The main technical specifications include:
High-Efficiency Electric Motor: Three-phase AC motors optimized to deliver high torque even at low rotation speeds, fundamental during concrete unloading phases.
Plug-and-Play System: Designed for easy installation on electric or hybrid truck chassis, simplifying the vehicle layout.
Reduced Maintenance: The absence of hydraulic oil, filters, and piping drastically reduces technical interventions and operating costs.
Advanced Monitoring: Thanks to integrated electronics, it is possible to monitor load status, speed, and energy consumption in real time.
Effectiveness and silence in urban worksites
The use of the 500E Series electric transit mixer gearbox is particularly effective for nighttime operations or in noise-sensitive areas. The drastic reduction in sound emissions allows for operation in contexts where traditional mixers would face severe limitations. Furthermore, the absence of exhaust fumes produced by the auxiliary engine (often used in hydraulic mixers) makes the working environment healthier for operators.
The electric 500E Series is considered the number 1 choice for equipping full-electric or hybrid transit mixers. The ability to recover energy during drum deceleration phases contributes to preserving the vehicle’s battery charge, extending its daily operational autonomy.
Innovative design for a successful market
The design of this electric transit mixer gearbox is the result of research focused on reliability. The gearbox housing acts as a support for the drum, absorbing the vibrations and oscillations typical of road transport. The internal gears, made with high-quality materials and specific heat treatments, ensure constant and durable power transmission.
The advantages of this successful design include:
Compact dimensions: More space available on the chassis for battery packs.
Operational safety: Integrated thermal protection systems and safety sensors to prevent overloads.
Real sustainability: Actively contributes to achieving corporate Carbon Footprint reduction targets.
Applications and energy transition
500E Series electric transit mixer gearboxes are ideal for the new generation of electric-powered truck chassis. They find application not only in large road mixers (up to 10-12 cubic meters), but also in machinery for concrete distribution in tunnels or galleries where ventilation is limited.
The adoption of this valuable technology allows companies to position themselves as leaders in eco-sustainable construction, enabling participation in tenders and contracts that require very high environmental standards (such as LEED protocols or EU regulations on low-emission urban areas).
Technical support and FP Trasmissioni 3D models
We support the transition of your fleet to electric by providing access to 3D models of the electric transit mixer gearbox. This tool is vital for designers who must integrate the gearbox with the inverter and the on-board energy management system.
The technical team at FP Trasmissioni is at your disposal to analyze the benefits of switching to electric and to configure the system best suited to your load requirements. Contact us for specialized consultancy or to request the technical catalogs for the electric 500E Series. We are your reference partner for a successful technology that respects the environment without sacrificing power.